 This testing machine is applied to test armature for kinds of power tool and vacuum cleaner. Its LCD shows all technical data which obtained by industrial control computer, which check and verify the quality of testing stator. 本檢測設備適用于各類電動工具、吸塵器等電樞之綜合測試，采用工業(yè)控制計算機，自動檢查判定試品電樞之良否，測試數(shù)據(jù)顯示于液晶顯示器上。 Machine specification: 1.AC withstand voltage test. (1).Testing voltage range: AC100～2800V。 (2).Voltage adjusting mode (-M: Manual adjust.-A: Auto adjust) a. Manual adjust: manual no-step adjust b. Auto adjust: input testing voltage to the software, thus machine do automatic loading to the setting value through the test. (3). Voltage precision: ±3.0% (4). Capacity: 500VA (5).Leakage current setting 5 steps(0.5/1/2/5/10mA),precision:±1.0% (6). Voltage load mode: between winding and iron core. (7) OK/ Reject verify way: goods of its leakage current value higher than setting value is taken as reject. The software will give acousto-optic alarm accordingly. 一、設備規(guī)范： 1、交流耐壓測試 （1）測試電壓范圍：AC100～2800V。 （2）電壓調節(jié)方式（—M為手動調壓、—A型為自動調壓） （a）手動調節(jié)：手動無段調節(jié)。 （b）自動調節(jié)：軟件中輸入測試電壓，測試時自動加載到設定值。 （3）電壓精度：±3.0% （4）容量：500VA （5）泄露電流設定：0.5/1/2/5/10mA五段設定，精度：±1.0% （6）加壓方式：線圈與鐵芯之間 （7）合格/不合格品判定方法：當泄露電流高壓泄露電流設定值時，判定為不良品，并由測試軟件輸出為聲光報警。 2. Insulation resistance test (1).Testing voltage: DC500V (2).Testing range: 10～500MΩ (3). Integrated accuracy: ±5.0% (4). Voltage load mode: between coil and iron core. (5). OK/ Reject verify way: manual setting the low limit of insulation resistance, when the goods of its insulation resistance value lower than setting value is taken as reject. The software will give acousto-optic alarm accordingly. 2、絕緣電阻測試 （1）測試電壓：DC500V （2）測試范圍：10～500MΩ （3）綜合精度：±5.0% （4）加壓方式：線圈與鐵芯之間 （5）合格/不合格品判定方法：手動設定絕緣電阻下限值，當絕緣電阻低于設定下限，判定為不良品，并由測試軟件輸出為聲光報警。 3. Cold resistance test (1).Testing range: (a) 0.001-0.999 (resolution ratio 0.100 uΩ). (b) 1.000-9.999 (resolution ratio 0.010 mΩ) (2).Precision: ±0.5% auto temperature compensate, could be calculated to resistance value at 20℃ (3).Testing way: between armature stamping and stamping. (4) OK/ Reject verify way: Program reads the testing value of winding and verify ok/reject by comparison of upper and low reference value. The software will give acousto-optic alarm accordingly when it’s reject. (5). The software search out the minimum value of testing resistance automatically, auto rank ordering and resistance self-learning function. 3、冷態(tài)電阻測試 （1）測試范圍： （a）0.001～0.999 （分辨率0.100uΩ） （b）1.000～9.999 （分辨率0.010mΩ） （2）精度：±0.5% 自動溫度補償，可換算至20℃時電阻值。 （3）測試方法：電樞片與片之間 （4）合格/不合格品判定方法：由程序讀取繞組測試值，與上下限基準值做比較判定，不合格時程序聲光報警。 (5) 軟件自動查詢到測試電阻最小值，自動排序。具有電阻自學習功能 4. Welding electrical test. (1). Testing range: (a).0.001-0.999 (resolution ratio 0.010 mΩ) (2). Precision: ±0.5% auto temperature compensate, could be calculated to resistance value at 20℃ (3).testing way: use six ends method, testing the resistance value of commutator segment and winding welding point. (4). OK/ Reject verify way: Program reads the resistance testing value of welding and verify ok/reject by comparison of upper and low reference value. The software will give acousto-optic alarm accordingly when it’s reject. 4、焊接電阻測試 （1）測試范圍： （a）0.001～0.999 （分辨率0.010uΩ） （2）精度：±0.5% 自動溫度補償，可換算至20℃時電阻值。 （3）測試方法：采用六端法，測試換向片與繞組焊接點電阻值。 （4）合格/不合格品判定方法：由程序讀取焊接電阻測試值，與上下限基準值做比較判定，不合格時程序聲光報警。 5.Between turns insulation test (1).Testing voltage range: 100V～2800V (2).Voltage Precision: ±3% (3).Voltage adjusting mode (-M: manual adjust,-A: auto adjust). (a).Manual adjust: manual no-step adjust (b).Auto adjust: input testing voltage to the software, thus machine do automatic loading to the setting value through the test. (4).Pulse rising time: 1.2μs (5). Verify way:: Δs/s Δf/f (6). Voltage load mode: respectively test each winding. (7). OK/Reject verify way: Program reads the standard value of wave between turns, compare the testing wave to standard wave. The software gives acousto-optic alarm if beyond setting value. 5、匝間絕緣測試 （1）測試電壓范圍：100V～2800V （2）電壓精度：±3% （3）電壓調節(jié)方式（—M為手動調壓、—A型為自動調壓） （a）手動調節(jié)：手動無段調節(jié) （b）自動調節(jié)：軟件中輸入測試電壓，測試時自動加載到設定值。 （4）脈沖上升時間：1.2μs （5）判別方式：Δs/s Δf/f判別 （6）加壓方式:各繞組分別測試 （7）合格/不合格品判定方法：由程序讀取匝間波形之標準值，測試波形與標準波形之比較，超過設定值程序聲光報警 Main feature: 1.All the armature test such as electrical strength, insulation resistance, DC resistance, welding resistance and between turns of electrical performance test are done automatically at one time fast. 2.Each test items could be on or off randomly. Approval standard also could be set up randomly. The machine will give acousto-optic alarm for reject armature. 3.Identify the malfunction such as between bars short circuit, line cut, resistance value over limit and give fault point information. 4.Put armature in the optional position, identify winding technical of single fly, double fly etc and accuracy sorting automatically, auto track the concerning bar resistance difference, it give alarm when the coil C.W/CCM hanger direction is wrong. 5.Single station/double station can be chosen, with high practicability and testing efficiency. 6.Customer can do item programming automatically as per testing requirement. 7.The software give second develop interface, connect the system data base easily through internet to read-write the data. 8.The software can do far-end control, and merge the testing system into your company internet to realize the all-in-one. 9.It can save, edit, call kinds model stator and check data specification automatically. The quantity is unlimited. 重要特點 ．電樞的電氣強度、絕緣電阻、直流電阻、焊接電阻、匝間測試全部電氣性能測試項目一次性高速自動完成； ．各檢測項目可任意開通或屏蔽，并可任意設定判定的合格標準，遇檢測結果數(shù)據(jù)超標自動聲光報警； ．自動識別片間短路、斷線、阻值超限等故障并提供故障點信息； ．電樞任意位置放入，自動識別單飛、雙飛等繞線工藝并自動精確排序，自動跟蹤對應片阻差異，線圈順／逆時針掛鉤方向錯誤自動報警； ．單工位／雙工位可選，極高的實用性及測試效率； ．客戶可以根據(jù)測試要求自動進行項目編程； ．軟件提供二次開發(fā)接口，可以通過網(wǎng)絡輕易的連接系統(tǒng)的數(shù)據(jù)庫讀寫數(shù)據(jù)； ．軟件可實現(xiàn)遠端控制，并可以將測試系統(tǒng)并入貴公司的網(wǎng)絡一體化中； ．可存儲、編輯、調用各種型號規(guī)格轉子自動檢測數(shù)據(jù)標準，數(shù)量不受限制； |